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Great Outdoors Stainless KG540 Grill Parts

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Highest quality replacement parts for your Great Outdoors Stainless KG540 - Free USA shipping $49 or more* - No Sales Tax*

 

Great Outdoors KG540 owners manual and diagrams
Diagrams & owners manual not available for grill model# KG540. If you have a manual you're willing to share, please click here to send us an email with the attached manual. Thank You!

 


Replacement grill parts to fit Great Outdoors Stainless KG540
On this page you'll find all of the parts that fit model Great Outdoors KG540. If you can't find the part you need below, click on the appropriate category button on the right side of the page. For example, if your looking for a cooking grid and there are none here, click the cooking grids button to see all of the cooking grids we have for Great Outdoors grills. Knowing the dimensions of your existing part will help you find the right part.

To get the correct Great Outdoors KG540 BBQ parts
  • You should measure your existing parts and compare them to what we show here. This is best done with them removed from the grill.
  • Verify your Great Outdoors model number by checking the CSA appliance tag on your grill to make sure you have the correct model number. Do not rely solely on the owners manual as these are frequently mixed up at retail stores when the grills are assembled. You'd be surprised at how many folks have the wrong owners manual.
 


KG540 Burners

GOT1
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Stainless steel burner for Great Outdoors model KG540.


Part Number: GOT1
Dimensions: 16 1/4” x 1”
Material: stainless steel
Weight: 0.4

$36.60
CLEARANCE  $35.43
 

==> All Great Outdoors Burners.
 





KG540 Cooking Grids

59501
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Porcelain steel cooking grid for Great Outdoors model KG540. Porcelain enameled, glossy finish. Sold individually.

Part Number: 59501
Dimension Front-to-Back: 18 3/4”
Dimension Side-to-Side: 6 1/16”
Material: porcelain steel wire
Weight: 2.6

$51.29
 

CG-71P-CI
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Cast iron cooking grid for Great Outdoors model KG540. Porcelain treated, matte finish. Sold individually, number required varies by grill model.

Part Number: CG-71P-CI
Dimension Front-to-Back: 18 3/4”
Dimension Side-to-Side: 7 5/8”
Material: cast iron
Weight: 5.55

$43.61
 

CG-72P-CI
Click for photos
Cast iron cooking grid for Great Outdoors model KG540. Porcelain treated, matte finish. Sold individually, number required varies by grill model.

Part Number: CG-72P-CI
Dimension Front-to-Back: 18 3/4”
Dimension Side-to-Side: 9 1/2”
Material: cast iron
Weight: 6.45

$70.23
 

==> All Great Outdoors Cooking Grids.
 





KG540 Heat Plates

90151
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Porcelain steel heat shield for Great Outdoors model KG540.

Part Number: 90151
Dimension Front-to-Back: 14 15/16”
Dimension Side-to-Side: 3 3/16”
Material: porcelain steel
Weight: 0.8

$27.56
 

==> All Great Outdoors Heat Plates.
 





KG540 Igniter Components

IG-20B
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Burner-mounted ceramic igniter electrode with mounting bracket and hardware.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-20B
Weight: 0.05

$6.61
 

==> All Great Outdoors Igniter Components.
 





KG540 Rotisserie components

RO-4
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Universal durable battery operated rotisserie motor. Conveniently eliminates the need for electric cords. Runs on 2 D cells (not included).

Part Number: RO-4
Weight: 1.0

$28.22
 

==> All Great Outdoors Rotisserie components.
 





KG540 Accessories

BP-5
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Wundersmoke Mesquite Chips. These unique mesquite wood smoking chips add distinctive flavoring to your food. For use will all grills. Comes with reusable puck. One 1lb bag.

Part Number: BP-5
Weight: 1.0

$9.75
 

FS-1
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Fish Spatula. Stainless steel fish spatula with genuine rosewood handle. 18 1/2”. 10” spatula width.

Part Number: FS-1
Dimensions: 18 1/2
Material: stainless steel
Weight: 1.0

$18.27
 

40538
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Set of six 22” stainless steel V skewers with wood handles and silicone bezels. Silicone bezel helps the handle stay cool longer. V-shaped skewers keep food from spinning on shaft.

Part Number: 40538
Material: chrome steel
Weight: 1.1

$15.59
 

14913
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Stainless Steel Basting Set.

Measurements inside the stainless steel bowl for accurate sauce preparation. Includes silicone basting brush.



Part Number: 14913
Material: stailess steel
Weight: 0.5

$14.41
 

BRACT
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Stainless Steel Ash Cleaning Tray For Use In Ceramic Kamado Grills

Part Number: BRACT
Weight: 1.0

$32.84
 

==> All KG540 Accessories.
 



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Great Outdoors KG540 -Tuesday, May 12 2026

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More Great Outdoors grill models we have parts for
1000 | 1000K | 4000 | 4000W | 4100 | 4100W | 42144 | 432SL | 5500 | 5500K | 5500N | 6000 | 6000N | 6000W | 6100 | 6100N | 7000 | 7000H | 7000N | 7000W | 7500 | 7500W | 8000 | 8000N | 8100 | 8100LP | 8100N | 8500 | 8500L | A052041 | A053041 | A05714W | A065041 | A065042 | DG450 | GH450SBP | GH450XBP | GM475SSP | GP400 | GP450 | GP600 | GS540SSP | KG432 | TG475-2 | TG560 | TG560AP |



*Orders for Great Outdoors Stainless grill model KG540 $49 and over ship free to the lower 48 states.
See shipping policy below for more info.


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Build Date: May 12 2026