Great Outdoors Stainless KG540 Grill Parts

Highest quality replacement parts for your Great Outdoors Stainless KG540 - Free USA shipping $49 or more* - No Sales Tax*

Great Outdoors KG540 owners manual and diagrams

Diagrams & owners manual not available for grill model# KG540. If you have a manual you're willing to share, please click here to send us an email with the attached manual. Thank You!

Replacement grill parts to fit Great Outdoors Stainless KG540

This page shows all of the parts we know fit model Great Outdoors KG540. If you can't find the part you need below, click on the appropriate category button on the right side of the page. For example, if your looking for an ignitor, or other ignition components, and there are none here, click the ignition button to see what we have for Great Outdoors grills. Knowing the dimensions of your existing part will help you find the right part.

To get the correct Great Outdoors KG540 BBQ parts

You should measure your existing parts and compare them to what we show here. This is best done with them removed from the grill.
Verify your Great Outdoors model number by checking the CSA appliance tag on your grill to make sure you have the correct model number. Do not rely solely on the owners manual as these are frequently mixed up at retail stores when the grills are assembled. You'd be surprised at how many folks have the wrong owners manual.

KG540 Burners

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Stainless steel burner for Great Outdoors model KG540.

Part Number: GOT1
Dimensions: 16 1/4” x 1”
Material: stainless steel
Weight: 0.4

==> All Great Outdoors Burners.

KG540 Cooking Grids

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Porcelain steel cooking grid for Great Outdoors model KG540. Porcelain enameled, glossy finish. Sold individually.

Part Number: 59501
Dimension Front-to-Back: 18 3/4”
Dimension Side-to-Side: 6 1/16”
Material: porcelain steel wire
Weight: 2.6

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Cast iron cooking grid for Great Outdoors model KG540. Porcelain treated, matte finish. Sold individually, number required varies by grill model.

Part Number: CG-71P-CI
Dimension Front-to-Back: 18 3/4”
Dimension Side-to-Side: 7 5/8”
Material: cast iron
Weight: 5.55

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Cast iron cooking grid for Great Outdoors model KG540. Porcelain treated, matte finish. Sold individually, number required varies by grill model.

Part Number: CG-72P-CI
Dimension Front-to-Back: 18 3/4”
Dimension Side-to-Side: 9 1/2”
Material: cast iron
Weight: 6.45

==> All Great Outdoors Cooking Grids.

KG540 Heat Plates

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Porcelain steel heat shield for Great Outdoors model KG540.

Part Number: 90151
Dimension Front-to-Back: 14 15/16”
Dimension Side-to-Side: 3 3/16”
Material: porcelain steel
Weight: 0.8

==> All Great Outdoors Heat Plates.

KG540 Igniter Components

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Burner-mounted ceramic igniter electrode with mounting bracket and hardware.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: IG-20B
Weight: 0.05

==> All Great Outdoors Igniter Components.

KG540 Accessories

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Universal Grid Lifting Tool

Part Number: BRGG
Weight: 1.0

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Venturi Tube 12” Brush. Recommended by all grill manufacturers. Specially designed flexible brush to clean venturis of spider webs and other obstructions that can cause flashback fires. Stainless steel.

Part Number: VTC-B
Material: stainless steel
Weight: 0.3

==> All KG540 Accessories.

BBQ Part Categories

Great Outdoors KG540 -Tuesday, Jun 10 2025

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1000 \| 1000K \| 4000 \| 4000W \| 4100 \| 4100W \| 42144 \| 432SL \| 5500 \| 5500K \| 5500N \| 6000 \| 6000N \| 6000W \| 6100 \| 6100N \| 7000 \| 7000H \| 7000N \| 7000W \| 7500 \| 7500W \| 8000 \| 8000N \| 8100 \| 8100LP \| 8100N \| 8500 \| 8500L \| A052041 \| A053041 \| A05714W \| A065041 \| A065042 \| DG450 \| GH450SBP \| GH450XBP \| GM475SSP \| GP400 \| GP450 \| GP600 \| GS540SSP \| KG432 \| TG475-2 \| TG560 \| TG560AP \|