Broil King Signet 40 5542-4 Grill Parts

Broil King 5542-4

Highest quality replacement parts for your Broil King Signet 40 5542-4 - Free USA shipping $49 or more* - No Sales Tax*

Broil King 5542-4 owners manual and diagrams

Click the small images on the right to view Broil King 5542-4 exploded parts diagrams and parts lists. Owners manual not available. If you have a manual you're willing to share, please click here to send us an email with the attached manual. Thank You!

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Replacement gas grill parts for Broil King Signet 40 5542-4

This page shows all of the parts we know fit model Broil King 5542-4. If the part you need is not shown below, try clicking the appropriate category button on the right side of the page. For example, if your looking for a burner and there are none here, click the burner button to see all the burners we have for Broil King grills. You will need to know the dimensions of your existing grids to help you find the right part.

To get the correct Broil King 5542-4 BBQ parts

You should measure your existing parts and compare them to what we show here. This is best done with them removed from the grill.
Verify your Broil King model number by checking the CSA appliance tag on your grill to make sure you have the correct model number. Do not rely solely on the owners manual as these are frequently mixed up at retail stores when the grills are assembled. You'd be surprised at how many folks have the wrong owners manual.

5542-4 Burners

S10017

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Genuine OEM Broil King stainless steel burner and venturi assembly for Broil King model 5542-4. Includes burner-mounted igniter electrode and wire part# S15500. Fully assembled.

Part Number: S10017
Dimensions: 8” x 20 1/2”
Material: Stainless steel
Weight: 3.5

==> All Broil King Burners.

5542-4 Cooking Grids

CG-21SS

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Premium grade solid stainless steel grid with 1/4” rods for Broil King model 5542-4. Sold individually, two (2) required.

Part Number: CG-21SS
Dimension Front-to-Back: 15 1/4”
Dimension Side-to-Side: 11”
Material: stainless steel
Weight: 4.00

==> All Broil King Cooking Grids.

5542-4 Heat Plates

10222-T425

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Genuine OEM Broil King stainless steel Flav-R-Wave heat plate for Broil King model 5542-4. Also replaces porcelain-steel lava rock/briquette grate part# 10222-T424, which has been discontinued by the manufacturer.

Part Number: 10222-T425
Dimension Front-to-Back: 11 1/4”
Dimension Side-to-Side: 23”
Material: Stainless steel
Weight: 3.0

==> All Broil King Heat Plates.

5542-4 Igniter Components

S15500

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Genuine OEM Broil King collector box and electrode assembly. Includes

burner mounted collector box (clip on)
ceramic electrode and 18” wire with round connector and protective sleeve.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: S15500
Weight: 0.1

==> All Broil King Igniter Components.

5542-4 Grease Trays

S15111

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Stainless steel wire grease cup holder for mini bucket #S15112 which has been discontinued and replaced with mini bucket # 4673-FC. This wire holder can also be used with tin cans for easy disposal of grease.

Part Number: S15111
Material: stainless steel
Weight: 0.02

==> All Broil King Grease Trays.

5542-4 Knobs and Handles

10472-K40

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Genuine OEM Broil King rotary igniter knob.

Part Number: 10472-K40
Weight: 0.1

10472-K431

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10472-K431 Control knob large. Black with stainless steel BA strip.

Genuine OEM control knob.

Off position D-Value: 6 o'clock
Knob diameter: 2 1/4”
Socket diameter: 5/16”
Knob stem: 1/2”

Part Number: 10472-K431
Weight: 0.1

10239-7

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Triangular handle washer. 1/8 in thick. Made of heat resistant compressed material.

Part Number: 10239-7
Dimensions: 1 1/2” x 1 1/4”
Weight: 0.05

==> All Broil King Knobs and Handles.

5542-4 Regulators and Hoses

HR-4B

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Type 1 LP Regulator with 22” Pressure Hose and 3/8” Female Flare Fitting.FITS: Up to 60,000 BTUs

Part Number: HR-4B
Weight: 0.8

==> All Broil King Regulators and Hoses.

5542-4 Wheels and Castors

10892-7G

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Genuine OEM Broil King 7” cart wheel with 3/8” axel hole. Mini hub cap is # 00400251, sold separately.

Part Number: 10892-7G
Weight: .45

10892-15

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Genuine OEM Broil King caster wheel; approximately 2 3/8” diameter.
This part is currently out of stock, but more are already on the way and expected to arrive late May

Part Number: 10892-15
Weight: 0.35

==> All Broil King Wheels and Castors.

5542-4 Warming Racks

CLA-WS0192

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Premium grade stainless steel warming rack. This rack made to replace part numbers S12205, S12206, and S12207, which are no longer available from the manufacturer. Made in USA

Part Number: CLA-WS0192
Dimensions: 10 1/2” x 23 1/8”
Material: stainless steel
Weight: 4.8

==> All Broil King Warming Racks.

5542-4 Rotisserie components

RO-6

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Heavy duty stainless steel 6 1/4” x 4” x 2 1/8” cased universal rotisserie motor. On-off switch and 3 foot cord. Maximum 25 lb. balanced load. (120V, 9W, 50/60 HZ, RPM: 2.5/2.8)

Part Number: RO-6
Material: Stainless steel case
Weight: 2.0

==> All Broil King Rotisserie components.

5542-4 Heat indicators and Meat Thermometers

10571-6

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Genuine OEM Broil King Heat indicator. About 2 3/8” wide and 2” high. The threaded stem is about 5 /16” diameter and 1 1/8” long.

Part Number: 10571-6
Weight: 0.12

==> All Broil King Heat indicators and Meat Thermometers.

5542-4 Miscellaneous Repair Parts

Y-11230

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Cotter pin

Part Number: Y-11230
Weight: 0.01

S21362

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REAR BURNER SPRING

Part Number: S21362
Weight: 1.0

Y-6616

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Bolt hex head 1 1/2” length

Part Number: Y-6616
Weight: 0.02

S21233

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Hinge pin clip.

Part Number: S21233
Weight: 0.01

==> All Broil King Miscellaneous Repair Parts.

5542-4 Accessories

00220

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GrillPro Texas hickory BBQ wood chips. 800g. For use in all BBQ Grill and smoker applications.

Part Number: 00220
Weight: 2.0

40259

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15” Stainless steel tong.

Soft comfort grip
Locking mechanism

Part Number: 40259
Dimensions: 15
Material: stainless steel
Weight: 0.14

SR-7B

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Universal 6 piece chrome plated skewer set. Designed so food does not rotate. Great for kabobs! 19 1/2” long.

Part Number: SR-7B
Dimensions: 19 1/2
Material: chrome steel
Weight: 1.0

14950

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Marinade Injector.

For injecting flavor and marinades into meat. Great for use with chicken, beef, pork, lamb etc. Disassembles for cleaning. Stainless steel injector tip. Graduated injection chamber. Easy to use and clean.

Part Number: 14950
Material: stailess steel
Weight: 0.5

WB-7

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Scrub brushes. Plastic grill scrubber. Cleans all types of cooking grids. Plastic grip handle.

Part Number: WB-7
Dimensions: 6” x 3 1/2”
Weight: 0.2

==> All 5542-4 Accessories.

BBQ Part Categories

Broil King model 5542-4 - Tuesday, May 12 2026

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More Broil King grill models we have parts for

962-96 | 962-97 | 9625-54 | 9625-57 | 9625-64 | 9625-67 | 9625-84 | 9625-87 | 9635-84 | 9635-84NZ | 9635-87 | 9639-83 | 9652-82 | 968-22 | 968-23 | 968-24 | 968-26 | 968-27 | 968-44 | 968-47 | 968-92 | 968-93 | 968-94 | 968-96 | 968-97 | 969-22 | 969-23 | 969-24 | 969-26 | 969-27 | 969-44 | 969-47 | 969-74 | 969-77 | 969-92 | 969-93 | 969-94 | 969-96 | 969-97 | 970-72 | 970-73 | 970-74 | 970-76 | 970-77 | 970-92 | 970-93 | 970-94 | 970-96 | 970-97 | 971-74 | Complete list of Broil King grill models...

*Orders for Broil King Signet 40 grill model 5542-4 $49 and over ship free to the lower 48 states.
See shipping policy below for more info.

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Build Date: May 12 2026