Falcon GF540-EL Grill Parts

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Highest quality replacement parts for your Falcon GF540-EL - Free USA shipping $49 or more* - No Sales Tax*

 

Falcon GF540-EL owners manual and diagrams
Diagrams & owners manual not available for grill model# GF540-EL. If you have a manual you're willing to share, please click here to send us an email with the attached manual. Thank You!

 


Replacement grill parts for Falcon model: GF540-EL
All of the parts we have for Falcon GF540-EL are shown on this page. We might not show the part you need here but we may still have it, or a functional equivalent. In this case, try the category buttons on the right. For example, if your looking for a heat indicator and there are none here, click the heat indicator button to see all we have for Falcon grills. Knowing the dimensions of your existing part will help you find the right part.

To get the correct Falcon GF540-EL BBQ parts
  • You should measure your existing parts and compare them to what we show here. This is best done with them removed from the grill.
  • Verify your Falcon model number by checking the CSA appliance tag on your grill to make sure you have the correct model number. Do not rely solely on the owners manual as these are frequently mixed up at retail stores when the grills are assembled. You'd be surprised at how many folks have the wrong owners manual.
 


GF540-EL Burners

Deluxe stainless steel twin-venturi burner and venturi assembly for Falcon model GF540-EL. Includes:
  • DLB stainless steel H burner.
  • Deluxe burners have a special spot-welded mounting bracket for optional IG-5B universal tongue-style collector box and electrode. The IG-5B can be used in applications where the factory ignition system is irrepairable, non existant, or otherwise unusable.
  • Two (2) V-11 stainless steel single venturi.
  • Venturi gasket and mounting nuts (venturi mounts with nuts and bolts, not screws).
  • 5 year MHP limited warranty.
  • Click here for features of MHP deluxe SS burner.


Part Number: DLB+V-11
Dimensions: 8 1/8” x 19 1/2”
Material: stainless steel
Weight: 2.0

$86.31
 

Deluxe stainless steel twin-venturi burner for Falcon model GF540-EL. Includes:
  • DLB stainless steel H burner (venturi not included).
  • Deluxe burners have a special spot-welded mounting bracket for optional IG-5B universal tongue-style collector box and electrode. The IG-5B can be used in applications where the factory ignition system is irrepairable, non existant, or otherwise unusable.
  • Venturi gasket and mounting nuts (venturi mounts with nuts and bolts, not screws).
  • 5 year MHP limited warranty.
  • Click here for features of MHP deluxe SS burner.


Part Number: DLB
Dimensions: 8 1/8” x 19 1/2”
Material: stainless steel
Weight: 2.0

$61.30
 

 





GF540-EL Venturis

two venturi gaskets with screws

Part Number: 00400
Dimensions: 3 1/16” x 1 1/4”
Weight: 0.05

$5.31
 

Single Gasket Kit Economy Burners

Part Number: SHK4
Weight: 0.01

$4.16
 

Stainless steel single venturi, sold individually. Flexible and adjustable from 5.5” to 8”. Gasket & screws not included, see part # SHK4.

Part Number: V-11
Dimensions: 7
Material: stainless steel
Weight: .3

$17.19
 

Universal Spider Guards. Helps prevent dangerous flashback fires caused by spider webs in venturi tubes.Stainless steel spider guards slip over the air shutter on most venturi tubes to help keep the spiders out. For 3/4” venturi tubes.

Part Number: SG-B
Material: stainless steel
Weight: 0.1

$7.65
 

 





GF540-EL Cooking Grids

Stainless Steel cooking grid for Falcon model GF540-EL.
  • Made in USA
  • Solid 1/4” 304 stainless rods
  • Each panel measures 15” x 11 3/8”


Part Number: CG-12SS
Dimension Front-to-Back: 15”
Dimension Side-to-Side: 11 3/8”
Material: stainless steel
Weight: 3.40

$49.81
 

Cast iron cooking grids for Falcon model GF540-EL. Porcelain treated, flat matte finish. Sold as a set of two (2).

Part Number: 61602
Dimension Front-to-Back: 14 3/4”
Dimension Side-to-Side: 23 1/2”
Material: matte cast iron
Weight: 12.8

$121.30
 

 





GF540-EL Rock/Briquette Grates

Rock grate for holding lava rock or ceramic briquettes.

Part Number: BG-5
Dimension Front-to-Back: 12 1/2”
Dimension Side-to-Side: 22”
Material: carbon steel
Weight: 4.9

$29.73
 

 





GF540-EL Igniter Components

20” Ignitor adapter wire with female spade connector and male round connector. Used primarily on Ducane models 7100 and 7200 to extend the wire from the 03758 collector box and electrode to the electronic spark generator (igniter).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03750
Dimensions: 1/16
Weight: 0.05

$6.01
 

Universal adapter wire with male round and female spade connectors.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03751
Weight: 0.05

$3.98
 

Tongue style collector box for burner mounted applications. Includes preinstalled electrode with round female connector end and 20” wire. Fits on all of our Deluxe stainless H burners (LB, SB, DLB, DSB) using special mounting bracket on these burners. Will not fit on cast iron burners (see part IG-15B for cast iron burner applications).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-5B
Weight: 0.3

$11.39
 

Universal collector box with electrode and wire. Fits most H burners, cast iron and stainless. Mounts to burner using venturi screws. Slotted construction allow universal adjustment of electrode position.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-15B
Weight: 0.3

$14.41
 

 





GF540-EL Warming Racks

Universal warming rack. For use on grills with at least 22” inside dimension.

Part Number: AP-6A
Dimensions: 6” x 21 1/2”
Material: Chrome steel
Weight: 1.3

$23.33
 

 





GF540-EL Valves, Orifices, and Manifolds

Brass spud orifice with 5/16” x 32 thread size. Has #70 starter hole. Must be drilled to proper drill size.

If you would like us to drill the orifice(s) for you, there is a single $15 fee for this service, which will be added to the order when processed. Please tell us the number of burners in your grill and the total BTUs of your grill (less side burner and rotisserie burner, if any). BTU rating information can usually be found on the grill's CSA certification tag, located somewhere on the grill. Please furnish this, along with any other information you deem relevant, in the Message to CLA box during checkout.

Part Number: 31600
Dimensions: 0 3/8” x 0 7/16”
Material: brass
Weight: 0.01

$7.54
 

Dual brass LP valve assembly. Includes left and right control valves and valve manifold. Fits Arkla up-front control grills and others requiring 45 degree angle valves.
  • For use with LP gas
  • Includes two orifices drilled to #57 drill size
  • Includes pre-assembled 45 degree angle fitting, not shown in photo


Part Number: VLV-28
Material: brass
Weight: 1.1

$58.00
 

 





GF540-EL Accessories

BBQ'er choice porcelain grill briquets. The finest available.
  • Self-Cleaning Porcelain Briquettes.
  • Made of fired porcelain for even heat transfer.
  • Virtually indestructible.
  • About 56 pieces covers approximately 310 square inches.
  • Made in USA.
NOTE: MHP model TJK requires two (2) bags.

Part Number: BQ-3A
Weight: 4.2

$50.28
 

Natural lava rock processed and screened for uniformity. 7 lb. bag is enough for all full sized grills. Click the photo to find easy steps for installing lava rocks.

Part Number: 45887
Material: pummise
Weight: 7.0

$24.95
 

Maple wood chips.
  • All natural wood smoke flavor
  • Great for use in BBQ's or smokers.
  • 170 cubic inches (2 lbs. approx) in resealable bag


Try with portk, lamb, poultry, and fish.

Part Number: 00270
Weight: 1.3

$9.05
 

Polished stainless steel turner with an ergonomic soft grip grey handle and red accents. Great for flipping burgers or turning delicate fish fillets.



Part Number: 43108
Dimensions: 16
Material: stainless steel
Weight: 0.10

$9.48
 

GrillPro ® grid lifter removes both cast and stainless cooking grids.

One set of tines to remove cast and another to remove stainless cooking grids.

Stainless tip, resin handle.



Part Number: 76745
Material: stainless
Weight: .2

$7.74
 

Cast iron smoker box with six oblong venting holes. Fill with water-soaked wood chips and add smoke flavor to you food. Designed to release wood smoke.

  • Works with both charcoal and gas grills.
  • Easy to use and refill.
  • Long lasting cast iron.


Part Number: 00150
Dimensions: 5 1/4” x 8 3/8”
Material: cast iron
Weight: 3.90

$27.70
 

Vertical.Chicken Leg and Wing Rack. Stainless steel.

A convenient stainless wire wing rack, the best way to roast chicken wings and legs on the grill without the hassle of flipping, turning or sticking. For wings and drumsticks.



Part Number: CLWR
Material: stainless steel
Weight: 1.0

$19.95
 

Venturi Tube 12” Brush. Recommended by all grill manufacturers. Specially designed flexible brush to clean venturis of spider webs and other obstructions that can cause flashback fires. Stainless steel.

Part Number: VTC-B
Material: stainless steel
Weight: 0.3

$5.07
 

 



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Falcon grill GF540-EL - Tuesday, May 12 2026

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More Falcon grill models we have parts for
GF430-EL | GF430-SB | GF430-SI | GF430-SL | GF540 | GF540-286-EB | GF540-286-EL | GF540-286-SB | GF540-292-EB | GF540-292-EI | GF540-292-EL | GF540-292-ELV | GF540-292-EUB | GF540-330-EAV | GF540-330-EI | GF540-330-EI-1 | GF540-330-EIV | GF540-5 | GF540-6 | GF540-EA | GF540-EB | GF540-EI | GF540-EI2 | GF540-EIV | GF540-EVB | GF540-SB | Mark IV 4in single venturi | Mark IV 7in single venturi | Mark IV 7in twin venturi | Mark V 4in single venturi | Mark V 7in single venturi | Mark V 7in twin venturi | W4019 | W4019-5 | W4029 | W4029-5 | W4049 | 1000 with 4in venturi | 1000 with 7in venturi | 2000 with 4in venturi | 2000 with 7in venturi | 3029F | 3029F6 | 3049F | 3049F6 | 4000 with 4in venturi | 4000 with 7in venturi | 4029F | 4029F6 | Complete list of Falcon grill models...



*Orders for Falcon grill model GF540-EL $49 and over ship free to the lower 48 states.
See shipping policy below for more info.


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Build Date: May 12 2026